DM3D Powers First 3D-Printed Valve Manifold Assembly Installed on U.S. Navy Aircraft Carrier
DM3D Technology recently announced its role in the production of the first-ever installed additively manufactured valve manifold assembly on a U.S. Navy aircraft carrier at Newport News Shipbuilding (NNS), a division of HII.
The valve manifold assembly was installed in a pump room on Gerald R. Ford-class aircraft carrier Enterprise (CVN 80). The assembly is approximately five feet long and 1,000 pounds. NNS collaborated with DM3D Technology to manufacture the manifold body.
“What started as a proof of concept quickly turned into a tangible result that is making a meaningful difference to improve efficiencies in shipbuilding,” said Dave Bolcar, NNS vice president of engineering and design, “The benefits of this innovation will extend well beyond Enterprise (CVN 80), as we incorporate our expertise in additive manufacturing into the fundamentals of shipbuilding.”
This underscores the potential of additive manufacturing in naval shipbuilding, demonstrating the ability to produce mission-critical components with enhanced efficiency, reduced lead times, and optimized material usage. DM3D’s patented DMD technology leveraged its capabilities in large-scale metal additive manufacturing to meet performance and reliability standards required for naval applications.
“DM3D is honored to be part of this historic advancement in shipbuilding,” said Bhaskar Dutta, CEO of DM3D, “This successful deployment of a 3D-printed valve manifold assembly showcases the strength of our DMD technology in delivering high-performance metal components for the most demanding environments. From printing one of the largest metal parts for NASA’s RS-25 Engine for the space launch system to these large manifolds for the CVN 80 aircraft carrier, we have a history of adding value to mission critical programs. We are excited to continue collaborating with defense and industry leaders to drive innovation and provide a fully integrated domestic supply chain for critical metal components.”
